{"id":24,"date":"2020-12-14T21:52:09","date_gmt":"2020-12-14T21:52:09","guid":{"rendered":"http:\/\/unionprocess.com\/?page_id=24"},"modified":"2022-10-25T11:52:28","modified_gmt":"2022-10-25T15:52:28","slug":"wet-continuous-production-mills","status":"publish","type":"page","link":"https:\/\/www.unionprocess.com\/attrition-mills\/wet-attrition-mills\/wet-grinding-production-mills\/wet-continuous-production-mills\/","title":{"rendered":"Wet Continuous Production Mills"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">How Continuous Attritors Work<\/h2>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignright size-full is-resized\"><img decoding=\"async\" src=\"http:\/\/unionprocess.com\/wp-content\/uploads\/2020\/12\/C20-Atritors.jpg\" alt=\"C-20 Continuous Production Mill Attritors\" class=\"wp-image-597\" width=\"400\" srcset=\"https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/C20-Atritors.jpg 800w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/C20-Atritors-260x300.jpg 260w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/C20-Atritors-768x887.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption>C-20 Attritors<\/figcaption><\/figure><\/div>\n\n\n\n<p>The continuous Attritor is a compact vertical design suitable for continuous production of large quantities of materials. Advantages of using a continuous Attritor include continuous large production, fastest grinding and processing, excellent temperature control, simple and safe operation, and low power consumption.<\/p>\n\n\n\n<p><a href=\"http:\/\/unionprocess.com\/resources\/educational\/\">To learn more, visit our Education Center<\/a>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Advantages of Using a Continuous Attritor:&nbsp;<\/h2>\n\n\n\n<ul class=\"wp-block-list\"><li>Continuous large production<\/li><li>Fastest grinding and processing<\/li><li>Excellent temperature control<\/li><li>Simple and safe to operate<\/li><li>Low maintenance and power consumption<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Common Applications for Attritors:<\/h2>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-1 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\"><li>Minerals, ores, coal<\/li><li>Paints, toners, inks<\/li><li>Ceramics<\/li><li>Food products<\/li><li>Chocolate, confectionery<\/li><\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\"><li>Paper coatings, calcium carbonate, clay<\/li><li>Ferrites<\/li><li>Metal oxides<\/li><li>Agricultural flowables<\/li><li>Chemicals<\/li><\/ul>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"sseries\">&#8220;C\/H&#8221; Series<\/h2>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link\" href=\"\/contact\/request-a-quote\/\" title=\"Request A Quote\">Request a Quote<\/a><\/div>\n\n\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link\" href=\"http:\/\/unionprocess.com\/wp-content\/uploads\/2020\/12\/up-continuous-attritors.pdf\" target=\"_blank\" rel=\"noreferrer noopener\">Continuous Attritors Literature (PDF)<\/a><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignright size-full is-resized\"><img decoding=\"async\" src=\"http:\/\/unionprocess.com\/wp-content\/uploads\/2020\/12\/c-60.jpg\" alt=\"C-60 Continuous mill\" class=\"wp-image-602\" width=\"300\" srcset=\"https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-60.jpg 680w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-60-172x300.jpg 172w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-60-586x1024.jpg 586w\" sizes=\"(max-width: 680px) 100vw, 680px\" \/><figcaption>C-60<\/figcaption><\/figure><\/div>\n\n\n\n<p>Continuous Attritors are best suited for the continuous production and fast grinding of large quantities of material. They are designed to deliver hours of low-cost, maintenance-free operation. The basic model features a system that does not require an expensive shaft seal.<\/p>\n\n\n\n<p>Continuous Attritors come in two basic types, \u201cC\u201d and \u201cH\u201d series. The \u201cC\u201d series runs at lower RPMs and generally uses a larger grinding media of 5mm \u2013 10mm diameter. The \u201cH\u201d series runs at higher RPMs and utilizes smaller media of 2mm \u2013 4mm.<\/p>\n\n\n\n<p>Both C and H type Attritors are available in sizes ranging from the large scale production model C\/H-100 to the laboratory size C\/H-3 and C\/H-5 models.&nbsp;<\/p>\n\n\n\n<p>The laboratory size continuous Attritor models are designed to reliably test and scale-up to production-size continuous Attritors. They can also be used to produce small quantities for developmental purposes.&nbsp;<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignright size-large is-resized\"><img decoding=\"async\" src=\"http:\/\/unionprocess.com\/wp-content\/uploads\/2020\/12\/c-5.jpg\" alt=\"\" class=\"wp-image-603\" width=\"200\" srcset=\"https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-5.jpg 406w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-5-168x300.jpg 168w, https:\/\/www.unionprocess.com\/wp-content\/uploads\/2020\/12\/c-5-11x20.jpg 11w\" sizes=\"(max-width: 406px) 100vw, 406px\" \/><figcaption>C-5<\/figcaption><\/figure><\/div>\n\n\n\n<p>A variety of accessories are available to meet different process conditions including special models with all stainless steel wetted parts.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Standard Features<\/h3>\n\n\n\n<ul class=\"wp-block-list\"><li>Special 450% starting torque, 2-speed, 2-winding motors for easy startup<\/li><li>Standard (TEFC) or explosion-proof electric motor and controls<\/li><li>Grinding tank (304SS) jacketed for heating or cooling<\/li><li>90\u00b0 tank tilt for shaft removal and easy cleaning<\/li><li>4140 steel shaft with hardened tool steel agitator arms<\/li><li>Media discharge valve<\/li><li>Choice of variable-speed gear pump or air diaphragm pump<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Tank and Arm Options<\/h3>\n\n\n\n<ul class=\"wp-block-list\"><li>Alumina-lined grinding tank<\/li><li>Rubber-lined grinding tank<\/li><li>Tungsten carbide sleeved agitator arms<\/li><li>Zirconium oxide sleeved agitator arms<\/li><li>Polyurethane sleeved agitator arms<\/li><li>440C stainless steel arms<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Engineering Data<\/h3>\n\n\n\n<figure class=\"wp-block-table is-style-stripes\"><table><tbody><tr><td>ATTRITOR MODEL<\/td><td>C-3\/H-3<\/td><td>C-5\/H-5<\/td><td>C-10\/H-10<\/td><td>C-20\/H-20<\/td><td>C-40\/H-40<\/td><td>C-60\/H-60<\/td><td>C-100\/H-100<\/td><\/tr><tr><td>Grinding Tank (gals)<\/td><td>3.7&nbsp;<\/td><td>6.0&nbsp;<\/td><td>14&nbsp;<\/td><td>27&nbsp;<\/td><td>49&nbsp;<\/td><td>79&nbsp;<\/td><td>133&nbsp;<\/td><\/tr><tr><td>Media Volume (gals)<\/td><td>3.3&nbsp;<\/td><td>5.5&nbsp;<\/td><td>11&nbsp;<\/td><td>22&nbsp;<\/td><td>44&nbsp;<\/td><td>66&nbsp;<\/td><td>110&nbsp;<\/td><\/tr><tr><td>HP<\/td><td>3-5&nbsp;<\/td><td>5-7.5&nbsp;<\/td><td>10-15&nbsp;<\/td><td>20-30&nbsp;<\/td><td>40-60&nbsp;<\/td><td>60-100&nbsp;<\/td><td>100-150&nbsp;<\/td><\/tr><tr><td>Total Height (A)&nbsp;<\/td><td>88&#8243;&nbsp;<\/td><td>88&#8243;&nbsp;<\/td><td>104&#8243;&nbsp;<\/td><td>114&#8243;&nbsp;<\/td><td>129&#8243;&nbsp;<\/td><td>149&#8243;&nbsp;<\/td><td>166&#8243;&nbsp;<\/td><\/tr><tr><td>Intake Height (B)&nbsp;<\/td><td>12&#8243;&nbsp;<\/td><td>12&#8243;&nbsp;<\/td><td>12&#8243;&nbsp;<\/td><td>17&#8243;&nbsp;<\/td><td>17&#8243;&nbsp;<\/td><td>17&#8243;&nbsp;<\/td><td>18&#8243;&nbsp;<\/td><\/tr><tr><td>Discharge Height (C)&nbsp;<\/td><td>42&#8243;&nbsp;<\/td><td>48&#8243;&nbsp;<\/td><td>57&#8243;\/54&#8243;&nbsp;<\/td><td>71&#8243;\/72&#8243;&nbsp;<\/td><td>83&#8243;\/81&#8243;&nbsp;<\/td><td>90&#8243;&nbsp;<\/td><td>96&#8243;\/91&#8243;&nbsp;<\/td><\/tr><tr><td>Floor Space (W x D)<\/td><td>20&#8243;x 40&#8243;&nbsp;<\/td><td>29&#8243;x48&#8243;&nbsp;<\/td><td>50&#8243;x40&#8243;&nbsp;<\/td><td>52&#8243;x52&#8243;&nbsp;<\/td><td>58&#8243;x60&#8243;&nbsp;<\/td><td>62&#8243;x62&#8243;&nbsp;<\/td><td>66&#8243;x66&#8243;&nbsp;<\/td><\/tr><tr><td>Weight (lbs) w\/o media<\/td><td>1600&nbsp;<\/td><td>1900&nbsp;<\/td><td>3600&nbsp;<\/td><td>4000&nbsp;<\/td><td>6500&nbsp;<\/td><td>9500&nbsp;<\/td><td>14,500<\/td><\/tr><\/tbody><\/table><figcaption>C-150, C-200 and CLS Series available on request.<br>(DIMENSIONS AND WEIGHTS ARE APPROXIMATE)<br>Equipment can be built to CE specifications, if required.<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Special Options<\/h3>\n\n\n\n<ul class=\"wp-block-list\"><li>All models can be equipped with a torque meter to precisely measure energy expended in the grinding chamber.<\/li><li>Stationary arms can optionally be fitted into the tank wall in configurations best suited for your specific application. These arms are removable\/interchangeable.<\/li><li>Baffles and special linings can be fitted or coated on the tank walls to increase the life of the tank in applications such as power plants and mining when maintenance must be kept to a minimum.<\/li><li>Variable speed drive motor systems.<\/li><li>Cover and shaft seals for grinding in a closed (pressurized) system.<\/li><\/ul>\n","protected":false},"excerpt":{"rendered":"<p>How Continuous Attritors Work The continuous Attritor is a compact vertical design suitable for continuous production of large quantities of materials. Advantages of using a continuous Attritor include continuous large production, fastest grinding and processing, excellent temperature control, simple and safe operation, and low power consumption. To learn more, visit our Education Center. Advantages of [&hellip;]<\/p>\n","protected":false},"author":9,"featured_media":0,"parent":21,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"class_list":["post-24","page","type-page","status-publish","hentry"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/pages\/24","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/users\/9"}],"replies":[{"embeddable":true,"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/comments?post=24"}],"version-history":[{"count":9,"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/pages\/24\/revisions"}],"predecessor-version":[{"id":15180,"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/pages\/24\/revisions\/15180"}],"up":[{"embeddable":true,"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/pages\/21"}],"wp:attachment":[{"href":"https:\/\/www.unionprocess.com\/wp-json\/wp\/v2\/media?parent=24"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}